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Screen Printing

Screen Printing Services in Australia

Bold Prints, Zero Fade- We Make Ink to Stick on Garments Forever

Need prints that last? Our screen prints stay sharp, vibrant, and fade-resistant, no matter how many washes. Bulk orders (100 MOQ) are no problem, with quick delivery and great pricing on every print.

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What is Screen Printing?

Screen printing is a versatile printing method where ink is passed through a fine mesh or screen stretched on a frame, using a stencil to replicate your design onto garments. This technique is perfect for larger print areas like t-shirts and jumpers, making it a popular choice for promotional events, team uniforms, and stylish custom apparel.

Planning to print shirts for a group? Screen printing is the most cost-effective option for ordering custom t-shirts or other garments in bulk.

As one of the most popular methods of custom t-shirt printing, screen printing uses a time-tested process that delivers vibrant and durable designs. This technique involves separating each colour in a design and transferring them onto individual fine-mesh screens. Ink is then pushed through the screens with a squeegee onto the fabric, creating a high-quality print.

Due to the detailed process involved, screen printing has a 100-piece minimum order requirement. However, the significant discounts available for larger quantities make it an ideal choice for businesses, sports teams, and organisations seeking affordable, custom apparel in bulk. With its balance of quality and cost efficiency, screen printing is perfect for bringing your designs to life on a larger scale.

Detailed Screen Printing Process

Screen printing, also known as silk screening, is a versatile printing technique used to transfer designs onto a variety of surfaces, most commonly fabrics like t-shirts, hoodies, and sweatshirts. Here's a step-by-step breakdown of the screen printing process:

1. Design Preparation

The process begins with creating the design using graphic design software like Adobe Illustrator or Photoshop. The design is converted into a format suitable for screen printing, typically a vector or high-resolution raster image.
Each colour in the design is separated because screen printing applies one colour at a time using different screens.

2. Screen Preparation

A screen, which consists of a fine mesh stretched over a frame, is prepared. The mesh can be made of polyester or other materials. A light-sensitive emulsion is applied evenly to the mesh. This coating allows the design to be transferred to the screen. The coated screen is placed in a dark room to dry, preventing premature exposure to light.

3. Exposing the Design

A transparency film with the design printed on it is placed on the emulsion-coated screen. The screen is exposed to intense UV light. The areas of the emulsion not covered by the design harden due to light exposure.

fter exposure, the screen is washed with water. The unexposed emulsion (the design area) washes away, leaving the mesh open where the ink will pass through.

4. Setting Up for Printing

The prepared screen is attached to a printing press to ensure stability during the printing process. The apparel is placed on the printing platen and aligned to ensure proper placement of the design.

5. Applying the Ink

Specialised screen printing inks, such as plastisol or water-based inks, are selected based on the design and fabric. A squeegee is used to spread the ink evenly across the screen to fill the mesh with ink.

The squeegee is pulled across the screen with pressure, pushing the ink through the open areas of the mesh onto the fabric below.

6. Curing the Ink

The printed garment is passed through a conveyor dryer at a specific temperature (usually around 320°F/160°C) to cure the ink. After curing, the print is checked to ensure it is properly set and free of defects.

7. Cleaning and Reusing Screens

After printing, the emulsion is removed from the screen using a cleaning solution, allowing the screen to be reused for new designs. The mesh is thoroughly cleaned and inspected for damage to ensure it's ready for the next project.

Pros and Cons of Screen Printing

Pros
Long-Lasting and Wash-Resistant Prints: Screen printing is built for durability. The ink bonds deeply with the fabric, ensuring your design remains vibrant even after countless washes.
Cost-Effective for Bulk Orders: Once the screens are set up, printing in large quantities becomes highly economical. It offers high-quality prints at a lower cost per unit.
Bold, Vibrant Colours That Pop: Screen printing delivers bright, high-opacity colours that stand out on any fabric including light or dark garments.
Suitable for Workwear and Heavy Use: Thanks to its durability and wash resistant, screen printing is ideal for workwear, uniforms, and activewear, ensuring your team looks sharp without fading or peeling.
Compatible with a Wide Range of Fabrics: From cotton and polyester to performance blends, screen printing works smoothly across different materials.
Cons
Higher Setup Costs for Small Orders: Screen printing requires creating a stencil (or screen) for each design, which adds to the initial setup cost. Smaller runs can be more expensive compared to digital printing options.
Limited Colour Blending: Screen printing applies solid layers of ink, making it difficult to achieve intricate gradients or photographic-quality designs.

How to Get Custom Screen Printed T-Shirts?

Make your custom screen printed t-shirts in four simple steps:

1. Choose Your Product

Start by exploring our product catalogue. Screen printing is compatible with a huge variety of products, so you’ll find options to suit any style or budget.

2. Customise Your Design

Create your design from scratch or choose one of our templates. Keep in mind that the number of colours in your design affects the price, so plan accordingly for the best value.

3. Place Your Order

Select your quantities and sizes, then complete your order online. Screen printing is cost-effective for bulk orders—the more you order, the less you pay per item.

4. Sit Back and Relax

Once your order is placed, we’ll handle the rest. Our team will print your custom shirts and have them shipped directly to your doorstep in no time.

Best File Types for Screen Printing

eps
pdf

Personalised Screen Printing Work Examples

Screen Printing Sample 1
Screen Printing Sample 6
Screen Printing Sample 4

FAQs for Custom Screen Printing on T-Shirts and More

Screen printing is a classic t-shirt customisation method where each colour in a design is separated and transferred to individual fine-mesh screens. The number of colours and print locations in your design will influence the cost. Once the screens are prepared, adding more shirts to the order becomes cost-effective, making screen printing ideal for bulk orders.

Standard screen printed orders are processed within a few business days, with delivery taking 1–7 business days depending on your location. For faster service, we offer rush delivery to ensure your order arrives within 1–3 days. Feel free to contact us for more detailed shipping information.

Yes, screen printing is a time-tested method known for its durability and professional results. Whether you choose screen printing or another decoration method, we ensure excellent results on all orders. The popularity of this method speaks to the consistent quality it delivers.

Ordering is easy. Start by using our online designer to create a design from scratch or choose from our apparel catalogue. You can also select a template to get started. Browse through our range of colours and styles for screen printing on t-shirts and other apparel.

A minimum of 100 pieces is required for screen-printed orders. If you need fewer shirts, we recommend using our digital printing method, which is ideal for smaller quantities.

Location Based Custom Clothes Printing Services

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