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Finding the Perfect Fabric for Your Business Shirts

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Selecting the perfect dress shirt can be challenging with so many options. However, don’t overlook the importance of fabric choice – it can make or break your comfort on a hot summer day or your confidence on a date night out.

In this guide, we’ll delve into the world of business shirt fabrics and show you how to pick the perfect combination of weave, thread count, and fibre content for a shirt that feels as good as it looks.

Importance of Fabric

How the fabric will feel against your skin, behave when sewn, drape against your body, and, of course, how durable it will be are just as significant as its colour and pattern when making a purchase.

The first step is to determine the type of fabric you like. The available textiles can be broadly categorised as natural textiles and synthetic textiles. Cotton, Silk, Denim, Flannel, Hemp, Leather, Linen, Velvet, and Wool are the primary natural fabrics; synthetic textiles include Nylon, Polyester, Acetate, Acrylic, Polar Fleece, Rayon, and Spandex.

Choosing the Right Fabric

Choosing the Right Fabric


Choosing the Right Fabric

Linen, cotton, poplin, and tweed are the four most often used materials for dress shirts. Each provides its benefits. Over the warmer months of the year, many men favour linen dress shirts. There are many styles of lightweight, breathable linen dress shirts.

A cotton dress is an excellent option for all occasions. Cotton dress shirts are soft, adaptable, and suitable for use throughout the year. These can be worn during the spring, summer, fall, and winter. When in doubt, a cotton dress shirt is the best option


Cotton is suitable for both knitted and woven shirt designs. This fibre is prevalent among designers and consumers due to its adaptability, affordability, softness, and global availability. According to research, more than 27 million tonnes of cotton are collected annually.

Many believe it to be one of the most excellent shirting textiles since it is one of the most pleasant and breathable fibres to wear directly against the skin.

Cotton is also an excellent medium for expressing individual flair. This fibre prints and dyes wonderfully, making it ideal for fashion designs such as printed blouses and T-shirts with printed slogans and graphics.

Design Custom Cotton Shirts

We provide a range of custom cotton T-shirts with printed slogans and graphics, perfect for showcasing your unique flair. Check out our website to get started today!

Your Design Here

Read More: Deep Understanding of Semiotics of Fashion

Twill weave Fabric

Twill workwear shirts have a diagonal pattern, which gives them a distinctive appearance and a firm texture, which looks excellent on solid-coloured shirts since it makes the designs more evident. In addition, it is generally lightweight, lighter than Oxford and Broadcloth, and exceptionally durable and resistant to soiling.

Twill will not provide the same “crisp” appearance as freshly pressed broadcloth, but it is easy to iron and resistant to creases.

Silk Fabric

Silk Fabric Whirled


Silk Fabric Whirled

Silk is one of the best fabrics for corporate dress shirts and magnificent blouses due to its smooth texture, excellent drape, breathability, and gorgeous appearance.

When textile designers combine silk with other fibres, the resulting fabrics are highly desirable for dress shirt production. Silk combined with linen, for instance, delivers all the benefits of linen, resulting in a robust, resilient, and breathable fabric. As a result, silk fabric can be incorporated into T-shirts, activewear shirts, and other types.


Polyester is the most prevalent fibre in the world. Polyester makes some top-level athletic shirts when it is developed with breathability in mind; polyester athletic shirts are often lightweight and excel at wicking sweat away from the body. The most advanced polyester materials can be soft, breathable, silky, and sumptuous.

Suggested Read: Polyester vs Cotton vs Blends: Which One Is Better?

Polyester can also contribute advantageous features, such as affordability and wrinkle resistance, to produce some of the finest mixed fabrics for different shirts.

Designers frequently combine polyester with another soft, absorbent fibre, such as cotton, to create wearable, comfortable polo shirts, dress shirts, and t-shirts that are less expensive and less susceptible to wrinkling than shirts made entirely of cotton.


Over the warmer months of the year, linen dress shirts are commonly worn. Since it is a lightweight material, linen is breathable and cool. It will neither trap your body heat nor weigh you down. With a linen dress shirt, you will remain relaxed and comfortable during the warm days of summer and spring.

Linen, derived from the flax plant’s fibres, is an absorbent fabric that is quick-drying, breathable, and durable, a potent comfort cocktail on those hot and humid days. The inability of linen fibre to hold air or heat will prevent you from overheating in hot climates.

In addition, it may absorb up to 20% of its weight in moisture, making it excellent for those who sweat profusely.

The natural hue of linen, which depends entirely on its growing conditions, ranges from tones of oatmeal to grey to taupe. In addition, linen is biodegradable if left undyed; it can begin dissolving in as little as two weeks when buried in the soil.


Poplin is possibly the most distinctive fabric utilised for formal shirts. It boasts an exceptional level of strength and durability due to its unique weaving structure. Moreover, poplin dress shirts are comfy and silky.


You might still go for a tweed dress shirt. Whether it is Harris or Donegal tweed, it will enhance your appearance while keeping you comfortable. Shirts made of tweed are both fashionable and comfy. They are likewise manufactured with an emphasis on quality, evident in their superior construction.  


Selecting the right shirt fabric is important in achieving style and comfort, and it largely depends on the season and event. By understanding the varying properties of these fabrics, you are better equipped to choose the optimal shirt fabric for any occasion. So, do you have a preferred shirt material? Explore our fabric options and elevate your wardrobe with the perfect custom shirt.

At T Shirt Plus, we specialise in custom printing services for all types of fabric clothing. So we have you covered if you need custom corporate t-shirts, polo shirts, or other garments. Order now and elevate your wardrobe with the perfect custom shirt!

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Olivia is a seasoned blogger and printing enthusiast with a flair for fashion. With over three years of experience in fashion, she brings a unique blend of creative insights and industry knowledge to her readers. Passionate about the art of printing and the latest fashion trends. Her engaging writing style and expert guidance make her a go-to source for anyone looking to explore the dynamic world of fashion printing.

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